3 locations 300 engineers end-to-end engineering solutions
Advanced Structures & Systems
- End-to-end mechanical design, from concepts to detailed design
 - Embedded systems development and integration for flight test instrumentation and all others systems
 - Optimization for weight saving or cost reduction
 - Advanced numerical simulations with a full set of structural analysis including global shell FEM, static, dynamic, fatigue, non linear and impact analysis
 - Anti icing protection systems and system studies
 
Material & Process Expertise
- Problem solving with advanced material and processes and innovative metholody
 - Product and process optimization with weight saving and cost reduction
 - Technical assessment of new metal / composite materials and technologies
 - End-to-end qualification of materials and processes
 - Special products development and procurement
 
Prototypes & Tests Center
- Mechanical and structural tests (coupon, sub-component to full scale)
 - Development & Certification tests
 - Pre-series & prototype manufacturing
 
Tooling & Manufacture Engineering
- Industrialization support to reach full industrial scale
 - Tooling design and manufacturing of metal/composite hybrid test specimens right up to demonstrators or 1/1-scale structures, mechanisms and systems, from conceptual or preliminary to final delivery
 - NC programming for machined parts & automated assembly
 - Manufacturing support (integration & optimization)
 
Effective Project management
- 
Use of an Effective Project Management model combined with golden rules & drivers for a successful change
 - 
Professional integrated project / program management
 - PMO Pragmatic methods, Customized tools & training/coaching
 - Large / complex projects planning & control
 
Flight Tests Services
- Airborne testing - Customized solutions
 - Flight Test Management
 - Flight & Ground Test Training
 - Sensor integration & Data processing
 
Markets we serve
Aerospace structures (metallic & composite) with associated systems or mechanisms for all major OEMs or Tier 1 :
Advanced or optimized mechanical structures for all kind of industries with already satisfied customers :
Key Figures
- 
300 ENGINEERS
 - 
3 LOCATIONS
 - 
WIDE TOOLBOX
CATIA, SAMCEF, NASTRAN, ABAQUS, TEAM CENTER, DELMIA, …
 
Case studies

Locations & Contacts

USA
Everett – Merrill Creek  
+1 206 372 7750
AHeadlee@sonaca-na.com
 Hurst  
+1 206 372 7750
AHeadlee@sonaca-na.com
 San Diego  
+1 206 372 7750
AHeadlee@sonaca-na.com





















